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Glass recycling - Wikipedia
Glass recycling is the processing of waste glass into usable products. Glass that is crushed and ready to be remelted is called cullet. There are two types of cullet: internal and external. Internal cullet is composed of defective products detected and rejected by a quality control process during the industrial process of glass manufacturing, transition phases of product changes (such as ...
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Batch processing is one of the initial steps of the glass-making process. The batch house simply houses the raw materials in large silos (fed by truck or railcar) and holds anywhere from 1–5 days of material. Some batch systems include material processing such as raw material screening/sieve, drying, or pre-heating (i.e. cullet).
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Glass cullet from the crushing of post-consumer glass is readily available in urban areas. It can be added in small quantities (probably < 20%) into many mixes, but its smooth surface means that it is difficult to achieve a good bond with the surface. Glass dust is a hazardous irritant, so appropriate health and safety precautions must be taken (see Section 7.4.3).
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There are three sources of cullet available to most manufacturers, the plant’s internal cullet, cullet from a downstream processing plant and post-consumer recycled cullet. Internal cullet results from rejects and/or manufacturing scrap within the melting, forming and annealing process and, depending on yield, it can provide 10 to 20% of the daily pull.
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Waste-Glass Recycling Plant
The Waste-Glass Recycling Plant consists of 9 machine units, a bottle supply hopper, a bottle conveyor, a crusher, a cullet mill, powder conveyors, a powder sifter, a mixing machine, a baking machine and a Supersol sizer; and automatic control panels.